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Ball Nose (Conical Ball) Solid Carbide Spiral CNC 2D/3D Carving Tapered and Straight ZrN Coated Up-Cut Router Bits

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Ball Nose (Conical Ball) Solid Carbide Spiral CNC 2D/3D Carving Tapered and Straight ZrN Coated Up-Cut Router Bits

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Price:
$25.54 - $269.44


Ball Nose (Conical Ball) Solid Carbide Spiral CNC 2D/3D Carving Tapered and Straight ZrN Coated Router Bits, In-Stock & Ready to Ship Today! Large Selection of ZrN Coated Router Bits.

Applications:

  • Precision 2D and 3D large scale carving
  • 2D and 3D contouring, profiling, modeling and pattern making for cabinetry, sign making, furniture making and jewelry mold making
  • Dimensional signage
  • 3D millwork and great for deep profiling
  • For CNC and CNC milling machines
  • Also compatible with CarveWright™ and CompuCarve woodworking systems

Excellent for cutting:

  • Acrylonitrile-Butadiene-Styrene (ABS)
  • Acrylic
  • Acrylic Stone
  • Aluminum
  • Brass
  • Bronze
  • Composite
  • Copper
  • Corian
  • Coroplast®*
  • Dibond®
  • Ethylene-vinyl Acetate Foam (EVA)
  • Expanded Polystyrene Foam (EPS)
  • Extruded Polystyrene Foam (XPS)
  • Fiberglass
  • Fiberglass PCB Board
  • Foam Board
  • Graphite
  • HDPE
  • HDU
  • 20lbs High Density Urethane
  • Lexan™
  • MDF/HDF
  • PALFOAM™
  • Phenolics
  • Phenolic Composites
  • Plastics
  • Poly (methyl methacrylate) (PMMA)
  • Polyethylene Foam
  • Polyurethane Foam
  • PVC
  • PVC Foam Board
  • Sign Board
  • Sign Foam
  • Titanium
  • Tooling Board
  • Wood

WARNING!: Never attempt to cut ferrous metals with these bits. Inspect cut quality and adjust feed / speed accordingly. For optimal results and extended tool life use mist lubricant system or air cooling.
*Coroplast® is soft plastic cardboard made with super soft, super flexible PVC.

 

Zirconium Nitride (ZrN) Coated, Up-Cut for Superior Chip Ejection
Amana Tool®'s Modern Materials Finishing Geometry (MMFG) incorporates high shear, multi-flute and a ZrN coating designed for the ultimate combination of strength, finish and tool longevity in aerospace materials. Modern-day materials present challenges to the fabricator, using these special multi-flute edge tools featuring ZrN ceramic coating addresses these challenges with a winning geometry combination.

The industrial router bits can be used in sign making & 3D Carving industries in MDF, Plastics, Bronze, Copper, Aluminum, Foam, Wood and other materials with machines such as "i-Carver", CarveWright™, CNC Shark®, ShopBot® and Datron. The simultaneous 3-axis motion with the appropriate software allows full 3D capability that provides sign and 3D model makers the ability to work with any material.

The solid carbide tips cut smooth 2D and 3D contours with reduced stepping while the proprietary ZrN coating (applied by the physical vapor deposition coating process) provides high resistance to wear, sharper cutting edges, extended tool life and less friction & heat buildup.

The tapered design achieves high detail in deep cuts, improving the complexity and the detail of your finished work. The longer bits provide deeper cuts and larger slices with fewer passes, resulting in improved productivity and less assembly. These router bits are designed to last, saving you the costs of replacing lesser quality tools. These CNC cutting tools allow you to achieve precision, depth, unparalleled accuracy, detail and clarity in foam and other modern-day materials.

In a milling application, all plastics tend to behave differently so attention must be paid first and foremost to heat input, as that greatly impacts surface finish and chip control. Some of Amana Tool carving tools, as you can appreciate has a very small diameter and so any material chip-loads need to reflect that small size. It can however withstand RPM’s up to 60,000 RPMs. A directed air-blast to keep chips away along with cooling the tool and work piece are always welcome. Suggested starting spindle speed might be 18,000 RPM, there needs to be some experimenting on the part of the programmer to best find an acceptable finish.

Benefits of ZrN Coating:

  • Creates incredibly precise detail work
  • Optimized flute geometry and low Total Indicated Runout (TIR) guarantees clean cuts, essentially eliminates sanding and reduces chatter when used with low TIR spindles
  • Creates a harder and tougher cutting ceramic over carbide edge, allowing for a prolonged cutting edge life and helps to prevent the build-up/galling of material in the flutes while cutting
  • PVD ceramic hardcoat designed for soft, gummy and abrasive materials
  • High aspect ratio for single pass deep-reach cutting
  • High flute volume supports high feed rates and chip loads. Has the ability to run and/or be spun much faster than uncoated tools
  • Flute geometry optimized for cutting sign foam, sign board, hardwoods, thermoplastics and phenolic composites

 

Notes:

  • Tools are manufactured with high balance, that allows them to run up to 60,000 RPM. Adjust your chip load and feed rate accordingly. 
  • Cutting materials such as HDPE and Plastics its highly recommended to direct an air blast at the router bit to help keep the material cool while clearing away fragments from the cutting area. If possible run a high chip load in the order of .005" and up, per flute. Running your CNC machine at the rate of 10,000 RPM x 2 flutes x .005" per flute equals 100 inches per minute feed rate. When cutting plastics it is expected to experience some burring on top edge.

 


Choose Your Ball Nose (Conical Ball) Solid Carbide Spiral CNC 2D/3D Carving Tapered and Straight ZrN Coated Up-Cut Router Bits

D R B d Flute Description Coated L Brand Tool No. image Our Price Ready to Buy?
D R B d Flute Description Coated L Brand Tool No. image Our Price Ready to Buy?
05.4° 0.06251/16 0.031251/32 11 0.251/4 44 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46282 $59.60
$44.70
06.2° 0.031251/32 0.0156251/64 0.4450.445 0.1251/8 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46291 $45.55
$34.16
06.2° 0.031251/32 0.0156251/64 11 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46280 $59.60
$44.70
06.2° 0.031251/32 0.0156251/64 11 0.251/4 33 0Tapered Ball Nose 0Uncoated 33 0Amana Tool 46280-U $53.60
$40.20
06.2° 0.031251/32 0.0156251/64 11 0.251/4 33 55-Pack Tapered Ball Nose (save 5%) 0ZrN Coated 33 0Amana Tool 46280-5 $283.00
$212.25
06.2° 0.031251/32 0.0156251/64 1.51-1/2 0.3753/8 33 0Tapered Ball Nose 0ZrN Coated 3.53-1/2 0Amana Tool 46580 $96.95
$72.71
06.2° 0.0314960629921260.8mm 0.0157480314960630.40mm 0.98425196850393725mm 0.2362204724409456mm 33 0Tapered Metric Ball Nose 0ZrN Coated 2.9527559055118175mm 0Amana Tool 46470 $62.35
$46.76
00.10° 0.03937007874015751mm 0.01968503937007870.5mm 0.1181102362204723mm 0.1251/8 33 0Tapered Ball Nose 0ZrN Coated 1.51-1/2 0Amana Tool 46471 $34.05
$25.54
05.4° 0.03937007874015751mm 0.01968503937007870.5mm 1.1093751-7/64 0.251/4 22 0Tapered Ball Nose for IntelliCarve 0ZrN Coated 2.3593752-23/64 0Amana Tool 46256 $59.95
$44.96
05.4° 0.05905511811023621.5mm 0.02952755905511810.75mm 0.98425196850393725mm 0.2362204724409456mm 44 0Tapered Metric Ball Nose 0ZrN Coated 2.9527559055118175mm 0Amana Tool 46472 $62.35
$46.76
05.4° 0.06251/16 0.031251/32 0.3620.362 0.1251/8 44 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46293 $45.55
$34.16
05.4° 0.06251/16 0.031251/32 11 0.251/4 44 0Tapered Ball Nose 0Uncoated 33 0Amana Tool 46282-U $53.60
$40.20
05.4° 0.06251/16 0.031251/32 11 0.251/4 44 55-Pack Tapered Ball Nose (save 5%) 0ZrN Coated 33 0Amana Tool 46282-5 $283.00
$212.25
05.5° 0.06251/16 0.031251/32 11 0.251/4 22 0Tapered Ball Nose for IntelliCarve 0ZrN Coated 2.3593752-23/64 0Amana Tool 46252 $59.95
$44.96
03.6° 0.06251/16 0.031251/32 1.51-1/2 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46281 $92.95
$69.71
05.4° 0.06251/16 0.031251/32 1.51-1/2 0.3753/8 44 0Tapered Ball Nose 0ZrN Coated 3.53-1/2 0Amana Tool 46582 $96.95
$72.71
0 0.1259842519685043.2mm 0.0629921259842521.6mm 1.4960629921259838mm 0.2362204724409456mm 33 0Tapered Metric Ball Nose 0ZrN Coated 2.9527559055118175mm 0Amana Tool 46474 $75.65
$56.74
0 0.1251/8 0.06251/16 0.51/2 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46288 $61.35
$46.01
0 0.1251/8 0.06251/16 0.753/4 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46287 $62.35
$46.76
03.6° 0.1251/8 0.06251/16 11 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46286 $66.05
$49.54
03.6° 0.1251/8 0.06251/16 11 0.251/4 33 0Tapered Ball Nose 0Uncoated 33 0Amana Tool 46286-U $59.95
$44.96
03.6° 0.1251/8 0.06251/16 11 0.251/4 33 55-Pack Tapered Ball Nose (save 5%) 0ZrN Coated 33 0Amana Tool 46286-5 $313.70
$235.28
00.10° 0.1251/8 0.06251/16 1.51-1/2 0.1251/8 33 0Straight Ball Nose 0ZrN Coated 33 0Amana Tool 46295 $47.05
$35.36
0 0.1251/8 0.06251/16 1.51-1/2 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46284 $75.65
$56.74
0 0.1251/8 0.06251/16 131-12 0.251/4 33 0Tapered Ball Nose 0Uncoated 33 0Amana Tool 46284-U $67.95
$50.96
0 0.1251/8 0.06251/16 1.51-1/2 0.251/4 33 55-Pack Tapered Ball Nose (save 5%) 0ZrN Coated 33 0Amana Tool 46284-5 $359.25
$269.44
0 0.18753/16 0.093753/32 11 0.251/4 33 0Tapered Ball Nose 0ZrN Coated 33 0Amana Tool 46298 $69.95
$52.46
00.10° 0.2362204724409456mm 0.1181102362204723mm 1.4960629921259838mm 0.2362204724409456mm 22 0Straight Metric Ball Nose 0ZrN Coated 2.9527559055118175mm 0Amana Tool 46479 $64.00
$48.00
0 0.251/4 0.1251/8 11 0.51/2 22 0Tapered Ball Nose 0ZrN Coated 44 0Amana Tool 46289 $149.75
$112.31
0 0.251/4 0.1251/8 1.3751-3/8 0.51/2 22 0Tapered Ball Nose 0ZrN Coated 44 0Amana Tool 46285 $152.85
$114.64
00.10° 0.251/4 0.1251/8 1.51-1/2 0.251/4 22 0Straight Ball Nose 0ZrN Coated 33 0Amana Tool 46294 $64.00
$48.00
00.10° 0.251/4 0.1251/8 1.51-1/2 0.251/4 22 0Straight Ball Nose 0Uncoated 33 0Amana Tool 46294-U $56.95
$42.71
00.10° 0.251/4 0.1251/8 1.51-1/2 0.251/4 22 55-Pack Straight Ball Nose (save 5%) 0ZrN Coated 33 0Amana Tool 46294-5 $303.85
$227.89
0 0.251/4 0.1251/8 22 0.51/2 22 0Tapered Ball Nose 0ZrN Coated 44 0Amana Tool 46283 $153.90
$115.43
00.10° 0.3753/8 0.18753/16 2.252-1/4 0.3753/8 33 0Straight Ball Nose 0ZrN Coated 44 0Amana Tool 46494 $97.50
$87.75
00.10° 0.51/2 0.251/4 2.252-1/4 0.51/2 33 0Straight Ball Nose 0ZrN Coated 44 0Amana Tool 46495 $109.95
$98.96
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