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How a Router and Router Bits Help with Field Work

Boy scouts and carpenters have something very much in common. When they are out in the field, they aim to “always be prepared”. As a child I was in the boy scouts and learned that sometimes you just can’t predict when you will need something. So the next lesson learned is to improvise.

As a carpenter, we are often in the field when we realize that we either forgot something back in the shop, or, as we all do sometimes, an error was made and it needs fixing ASAP or to be completely re-built.

A friend of mine told me a story how he was at someone’s home installing crown molding which he machined out the previous day using a shaper. Of course he measured out the proper length needed to cover the perimeter of the room he was working on and brought what was needWood Routered.

As he was unloading and stacking the molding outside the house someone came by and stole one of the pieces. Going to a client with that is almost like telling a teacher that your dog ate your homework!

He was on the job and needed to move forward.

So he improvised. He had some extra stock in the truck and his portable router and table. Although the end result wasn’t exactly the same profile that he made with a shaper cutter, he was able to create a very close copy using a few layers of stock routed on site. He could tell the difference but when he showed the client, they could not see a difference.

This just goes to show that the portability of a router combined with the wide variety of router bits and profiles available makes it ideal for field work.

Read more about the differences between Router Bits and Shaper Cutters.

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Plugging Screw Holes from Hardwood Scraps

Although there are many carpentry joints you can use to avoid screws such as rabbet joints, or dovetail joints, occasionally time restraints, or skill level, will force you to use screws instead.

In these cases, people will often use putty or store bought dowels to conceal the screws. This can lead to unattractive elements in your piece, or cause you to waste time trying to find the best way to blend the imperfections caused by the screws.

There is another way.

Instead of trying to conceal the screw hole, why not make it a feature?

Plug cutters are really simple to use. Cut plugs are tapered, allowing for a tight fit when tapped into place.

How to Plug Your Screw Holes with Hardwood Scraps

1) First, choose a nice contrasting piece of hardwood from your scrap pile.
2) Second, make sure that the grain direction of the plug runs opposite the grain direction of the piece.
3) Use a countersink drill bit to make your screw hole.
4) Insert the screw.
5) Tap in your hardwood plug.

Not only will you have a beautiful contrast with the different woods, but also the smaller detail of grain direction will show your audience that you pay attention to details.

So if you need to use screws, don’t waste time trying to hide them. Create hardwood plugs from your wood scraps and work them into your piece.

Get more tips for using plug cutters

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How a Flush Trim Router Bit and an Old Template Saved My Aunt Some Money.

A few months ago, I got a phone call from my aunt. She told me that while visiting her sister’s house (my other aunt), she was amazed at what beautiful work I did with the set of three nesting tables I made for their 30th wedding anniversary. She loved them so much that she and my uncle wanted to commission me to build them an identical set.

So like any normal person who gets a request from family, money is always an issue. How much do I charge them? Do I give them a family discount? If they really care about me, they would want to pay more for it, for being a woodworker is not always an easy way to make a living.

In the end, I calculated the time plus materials I would need to make their set of nesting tables. Lucky for me, I had made sure to create templates for the original piece- which had an ornate edge on each top. The template had been safely stored on a shelf for some time.

By taking a new work piece, tracing the edge of the template on it, rough cutting it on my band saw and then using my router with a flush trim router bit, I saved a good amount of time. Thus, saving time meaning saving money, I was able to make my aunt very happy by giving her a good price. So, in the end, it worked out for everyone.

I just have to make sure that she doesn’t go back to my other uncle (who paid for the original set) and tell him the price I gave her. He may feel he was overcharged…

The lesson to be learned; create and safe keep your templates; you never know when or if you will need them again!

Read about Flush Trim Router Bits and Templates for Circular Shapes.

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Organizing Your Tools and Workspace

Have you ever opened your tool box to find that everything has been overturned, mixed up, and impossible to work with?

Have you ever been in the middle of an inspiration or a time crunch to get something done and couldn’t find the most basic tools in your box?

This has happened to me on more than one occasion, I am a little embarrassed to say and really, all it takes to create some order and reduce chaos is something we all know and, quite frankly, despise.

Spring cleaning has just come and gone this year, but have you really accomplished it yet? Have you been able to clear the cobwebs out of your toolbox?

Recently, I opened the door to the shed that I have been keeping my tools in and everything inside of it seemed to cry out to me, “Please sort, handle, or organize us; just do something already!”

After all, it is spring – so, I decided to get my hands dirty a bit. I have a unique sort of story, a story that involves turning a 2,000 square foot wood shop into a 10 foot by 10 foot wood shed. This, as you can imagine, can make organization very difficult.

Of course, I sold off many of my larger tools, but the smaller tools and cutters like router bits, hand saws, chisels, and shaper cutters, needed some special attention. It is always so easy to have a box that you can throw everything into, but we know what happens in the end with this scenario… dull, rusty, and unusable tools.

Read this article with tips for Organizing Your Tools and Workspace

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Win $500 in Tools!

We are hosting a Router Bits Woodworking Contest where the grand prize winner will get $500 worth of Tools of their choice from Toolstoday!

The first 100 entrants will get a 10% discount on their next purchase at Toolstoday.com
And your entries will be showcased on our site!

To Enter the Contest

Fill out the form on the contest page: http://www.toolstoday.com/contest.aspx
- Send us a photo of your best wood piece.
- Detail the creative way in which you shaped wood using router bits or shaper cutters.
- Include a list of the router bits, shaper cutters, and saw blades you used to make it.

The contest ends on September 5th 2011.
Winners will be notified via email no later than September 8th 2011.

Enter the Contest Now

I look forward to seeing your work!

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From Tools to Finishes – Planning Your Projects

Back in the old days, woodworkers didn’t have the opportunities for design and planning that we now have.

Nowadays, we have sophisticated computer modeling programs to accomplish this, but what if you couldn’t rely on this technology?

When I first began my business, I, as well, had to rely on physical drawings, mental pictures, and experience to produce a project that had some planning involved.

The problem was that I didn’t have any experience, other than the occasional project that I remembered my dad working on in the garage or something I wanted to build for my own house.

Reading helped a lot, but ultimately, I needed to be able to break down a project from tooling to the finish.

An invaluable process for me was to draw little thumbnails of the different steps involved, to see the joints and dimensions in 3D.

Every step of the way, I would stop and think about how the big picture could be broken down into its component parts and draw them, highlighting the effects and potential problems.

Just to get a better idea, let’s break it down into 5 easy steps.

1) What is the function of your wood piece?

Make sure the dimensions required to fulfill its purpose are well planned.

2) What type of materials will you need?

Planning the techniques required as defined by the material you will use.

3) What tools and cutters will you need?

This will take some thought as well as quite a few thumbnail drawings to determine what type of router bits, saw blades, shaper cutters, and other tooling necessary to complete your project according to your design.

4) Be prepared to re-develop your thumbnails

As you progress on your project, it is inevitable that you will come across things that your original plans did not foresee.

5) Establish the glues, fillers, and finishes you will need

Thoroughly research the different finishes and wood glues you will need to ensure that what you have suitable for your material and for your piece.

Read 5 Steps for Planning Your Woodworking Project for more information on this topic.

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How to Care for Your: Router Bits, Saw Blades & Shaper Cutters

There is nothing worse than to open your toolbox, expecting to find your router bit, saw blade, shaper cutter, or other cutting tool, and seeing that it is dull or even worse, coated with rust.

If you live in a high humidity area, this problem can be even worse. Right in the middle of a project, you can find yourself wasting hours just trying to replace a poorly stored or misused cutter.

Replacing them takes time, sometimes weeks, and cleaning them back to a usable state can take hours, if it is possible at all.

I have always found that keeping an organized tool box and work shop is the only way to keep, not only your mind squeaky clean, but your cutting tools as well.

With a little organization and some tricks for router bit, saw blade, and shaper cutter maintenance, you will be able to rely on your tools to get the job done – that you are counting on them to do.

Read this article for tips on Router Bits, Saw Blades & Shaper Cutters Maintenance.

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Woodworking Tips: Glues that Bind

When I started woodworking, it was not because I wanted to make great art. It was because I wanted to make a living at something that I liked to do.

I thought – I can make a cabinet or a table – It’ all about getting each individual part to stick together in the way that I want. All I have to do is cut the parts to the right size and glue them together with wood glue!

What I didn’t think about is:
•Glue requirements for different types of wood
•Dealing with joints that left a little bit to be desired
•Working with surfaces that needed to bond with the strength of a ‘wood-welded’ joint like a mortise and tenon

Wood glue, in my mind, was just like paper glue – you only needed to add some between the two pieces and stick them together until it dried. I could not have been more wrong than if I had used spit and friction…

Wood glue technically melts and compresses the cellular walls contained within the surface of each stick of wood, bonding them together by filling the cells between the two.

This functional detail can mostly be ignored, except when you want to glue one type of material to another and you have gaps to fill at the same time, or, you are working with wood grains that do not align parallel, but angled or perpendicular.

In these cases, there are a number of glues out on the market today that can help to translate what you have in your mind into reality.

Read about choosing the right glue.

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Creative Woodworking Using the Tools You Have

When we watch the ‘pros’ on TV doing their thing, at some point we find ourselves saying “I could do that! If I had all those great tools and professional jigs, I could do anything!”

Well, when I started woodworking, I had three power tools: a table-saw, a hand drill, and a router. Take it from me, that is all you really need, however a spattering of skill and a dollop of patience is also helpful, but not required… initially.

With a few router bits, saw blades, jigs and templates, you can turn any one man show into a custom woodworking studio to the envy of all. As you churn out custom projects like:
• sliding dovetails
• perfectly round disks made on a table saw
• custom curved moldings
• compound radius table tops
joinery

The key is to visualize each step of your project and make a plan incorporating the materials and tools you have. Don’t be afraid to get creative and manipulate the tools you have in order to achieve the cuts and angles you want for your piece.

Read this article with some tips for Using a Table Saw Instead of a Surface Planer.

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Save on Router Bits & More!

Welcome to Toolstoday’s new blog!

We are very excited to share with you all kinds of content from tips about tools, patterns and more. We will also keep you updated on special promotions and events, so stay tuned!

Check out our specials now.

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